Heat exchanger manufacturer

The heat exchanger belongs to one of the 4 kind of pressure vessels according to its manufacture process.Wuhan XinFa Petrochemical Equipment Co., Ltd designs and manufactures different kind of hear exchanger such as floating-head type heat exchanger, fixed tube-sheet heat exchanger, U-tube type heat exchanger and helical baffles heat exchangers.

fixed tube-sheet heat exchanger draft

fixed tube-sheet heat exchanger 

fixed tube-sheet heat exchanger 2

fixed tube-sheet heat exchanger: 
the structure is sample,and lowly cost,it is used for shell side  not serious or chemical cleaning occasions, when it is expaned bigger in thermal, it can be  set expansion joint in shell.

floating-head type heat exchanger:
the structure is complex,the one tube-sheet is fixed,and the another tube-sheet can float freely,the floating-head  removable pipe bundles can insert easily or it can be repair and clean.

U-tube type heat exchanger：
it is only one tube-sheet,low cost,tube-bundles clean easily,it is difficult to clean inside tube-bundles,can't exchange heat exchanger inside tube-bundles

floating-head type heat exchanger draft

floating-head type heat exchanger

  

floating-head 

 

heat exchanger

U shape tube

U-tube type heat exchanger draft

U-tube type heat exchanger

You are welcome to send quote to alexshawn1216@gmail.com if you need info about the heat exchanger.

pressure vessel for oil refining papermaking power and metallurgy

The pressure vessel are widely used in oil refinery, papermaking, power generation and metallurgy industry, Wuhan XinFa Petrochemical Equipment Co., Ltd designs and manufactures pressure vessels for the industry clients. 

Our oil and gas pressure vessels can be constructed with a range of capacity, material and wall thickness options, and is certified in accordance with the ASME Boiler and Pressure Vessel Code, Section VIII, Division 1. In addition, NRG’s state-of-the-art facility operates under strict API, ISO and HSE guidelines, so our quality control processes ensure that each product operates efficiently, safely and durably.

Heat exchanger

corrosion protection of heat exchangers in refinery 

marine desalination equipment

Oil gas tank

Pressure vessels

Pressure vessels for oil refining papermaking power generation and metallurgy

Wuhan XinFa Petrochemical Equipment Co., Ltd has the experience to engineer, design, assemble and install the high-quality, conforming pressure vessels you need for project productivity and crew safety.  We’re committed to providing you with equipment that is durable, economical and long-lasting, and our engineering experts are ready to meet your application requirements while ensuring performance and safety. The pressure vessels such as gas tank, oil tank, cooler, reactor, heat exchanger, steam condenser,  towers are designed and manufactured are widely used for oil refining, paper making, power generation, metallurgy, medicine and other industry.

There are the pressure vessel equipped for oil refining,  paper making, power generation industry.

Cooler

100 m3 natural gas storage tank

stainless steel heat exchanger

underground storage gasoline tank

Paper mills spewing out storehouse

Reactor

Power plant steam condenser

Food industry towers

The pressure vessels designed and manufactured by our company continually to prove their value oil & gas, chemical & petrochemical, refining, industrial, and construction. We've built an extensive quality-control system ensures that all customers needs have been carefully served with properly designed, constructed, inspected per ASME and the required specifications. 

coking/delayed coking butyl-octyl alcohol pressure vessel tower manufacturing

Delayed coking unit consists of eight components: (1) coking, mainly equipment is furmace and coke towers. it contains single furnace double towers, two furnace four towers, also have a direct jointly with other devices. (2) fractionation, mainly equipment is fractionator. (3) coking gas recovery and desulfurization, mainly equipment is absorb desorption tower, stabilizer tower , Reabsorption Tower etc. (4) hydraulic coke. (5) coke dehydration and storage. (6) blow-off and venting system. (7) steam-generating  (8) coke roasting . the furnace outlet temperature is set to 495-500 ℃, coke tower pressure is set to 0.15-0.2 Mpa.

Low carbon hydroxyl synthetic core technology is adopted in rhodium catalysts, thus the reaction pressure is reduced greatly. Therefore, the factory investment and maintenance cost is low, propylene generating butanol of high selectivity, reaction velocity is fast, product yield is high, raw material consumption is little, catalyst is little, easy operation, corrosive small, less contamination of environment (nearly harmless technology). Therefore, this method of production worldwide with distinct advantage and rapid development, it is the main methodes of  butyl alcohol and octyl alcohol now.

benzole scrubber and ammonia distillation tower

butyl alcohol by gas hydrogenation evaporator tower and octyl alcohol by gas hydrogenation evaporator tower

ammonia-containing coking wastewater  processing system process schematic

Loading tower for shipping

                

                        

coking/delayed coking butyl-octyl alcohol factory

The new process of pressure vessel

Wuhan Xinfa Petrifaction Equipment Co., Ltd is the only designated design and promotion unit of  Carbon monoxide low-temperature low-sulfur shift process invented by professor Chen Fushui(Patent No: ZL93 1 05606.3)  and the only manufacturer of high-efficient, low-friction heat-exchange equipment patent(Patent No: ZI2007 2 0088017.2) invented by professor Chen Fushui.

The commonly pressure vessel alternate design has some obvious disadvantages:  1) not paying enough attention to reduce resistance.  Production is still in progress for some devices even when the system resistance is up to 0.15 MPa; 2) lacking in system calculation, resulting in poor compatibility; 3) not paying enough attention to purification. In view of these questions,  based on the further research and calculation of  shift section, Mr Chen Fushui  carried out system optimization for  the process and equipment, inventing Carbon monoxide low-temperature low-sulfur shift process patent technology. Low-sulfur means meeting  the needs of preventing devulcanization without  increasing the concentration of hydrogen sulfide in semi-water gas on purpose. In general, the concentration of organic sulfur  in semi-water gas is more than 50 mg/NM3 and the concentration of  hydrogen sulfide  between 30-70 mg/NM3  after desulfuration. In total, the sulfur is between 80-20 mg/NM3. Low-temperature low-sulfur shift process meets these requirements. Low-temperature means  the low reaction session is responsible for the important part of shift reaction, meeting the requirements of low energy consumption in low temperature shift. Low-temperature low-sulfur shift process is comprised of ***  and ***. *** all uses Co-Mo antisulphuric low-temperature shift catalyst . ***uses both  the traditional iron-based high-temperature shift catalyst. Major features of *** are: retaining the advantage of energy-saving in low-temperature shift process , low expenses of shift catalyst, solving  the common problems of devulcanization and   severe erosion in low-temperature shift process. As for general ammonia plants, ***applies well. As for the methanol unit with high methanol-ammonia ratio(shift gas CO>6.0-8.0%), under the condition of guaranteed quality of gas and water, the lower the better.


 By the end of 2009, we have designed or reformed more than 180 low-temperature low-sulfur shift devices.  It developed from 10,000 tons of ammonia per year to 240,000 tons of ammonia per year for one single device. Total productive capacity is over 11,000,000 tons ammonia per year. Sinochem Plain Chemical Co., LTD.(Shandong Plain) successively built 7 sets of 80,000 tons, 100,000 tons, 120,000 tons,160,000 tons and 20,000-ton ***shift devices with work pressure 0.8/0 MPa after refoming the first four to six shift device.

Shandong Ruixing Chemical (Shandong Dongping) successively built one 120,000-ton shift device , two 240,000-ton shift devices with work pressure 0.80 MPa and the third 240,000-ton shift device is under way; Jiangsu Funing is building the one 200,000-ton shift device with 1.40 MPa work pressure after reforming the first 80,000-ton shit device; Luxi Chemical Group built two 180,000-ton shift devices at the same time in the new-built industrial park in 2007. We designed all the above devices and provided heat ex-changer.

240,000 ton per year shift device layout plan

About the Pressure Vessel Manufacturer

Wuhan Xinfa Petrifaction Equipment Co., Ltd is located in the Sunshine Street of Miaoshan development zone of Jiang Xia, Wuhan. With convenient transportation, it covers an area of more than 80,000 m2, of which pressure vessel production workshop covers 18,000 m2 and towel internals and packing workshops cover 9,200 m2. It’s suitable for manufacturing and assembly of all kinds of large equipment and components. The company has large-scale cranes, vertical lathes, and annealing furnaces, which offers outward processing of special components. Equipped with special equipment of cutting, mowing, shearing, digging, curving, rolling, pressing, breaking, drilling, lathing, soldering, adjusting and so on, it is able to dependently produce pressure vessels and non-standard equipment of the industry of chemical engineering, oil refining, metallurgy, Biological pharmaceutics, pyrogenation, paper making, food and power, and towel internals, packing and structure parts etc.

The company has experienced designers of pressure vessels, packing and towel internals. So far the engineering technical personnel in total are 51, 2 of which are professors of engineering, 10 of which are design engineers, 18 of which are middle-level personnel and 11 of which are full-time responsible staff. It has long-term project signing cooperation relationship with Tianjin University, East China University of Science and Technology, Tsinghua University, Beijing Chemical university for technical support, Tianchen Institute, Wuhuan Institute, Chengda Institute, and the alike scientific research institutes. It succeeded in offering the overall design scheme, the manufacturing and installation of atmospheric-vacuum distillation and catalytic cracking, delayed coking, hydro desulphurisation, rectifying units to PetroChina Urumqi Petrochemical Company, Lanzhou Petrochemical Company, PetroChina Changling Company, Sichuan Petrochemical Company, CNOOC Huizhou Petroleum branch and the alike. Moreover, the company has Carbon monoxide low-temperature low-sulfur transformation process invented by professor Chen Fushui(Patent No: ZL93 1 05606.3), which are combined with high-efficient, low-friction heat-exchange equipment patent(Patent No: ZI2007 2 0088017.2). More than 100 fertilizer, methanol, Hydrogen Peroxide manufacturer use the proprietary technology developed by our company, achieving very good results and spoke highly of by users. So far, our company has developed from the design of small-scale Synthetic nitrogen transformer in the past to the design of 240,000 ton nitrogen per year transformer(actual productivity is 300,000 tons per year).

Our products include Heat Exchanger, Storage Tank, Reactor, Tower, Tower Internals, Pall Ring, Intalox, Double Saddle Ring, IMTP, Orifice Corrugated Packing, Wire Mesh Corrugated Packing, Sparger, Collector, etc are available all year long. We can provide super-short term emergency production for maintenance users. We provide manufacturing, annealing and transportation business for workpieces below 5 meters and provide field manufacturing and installation business for workpieces above 5 meters.